Box Types & Materials

What are blister packs and clamshells, and what paperboard card alternatives exist?

πŸ›‘οΈ Fact-Checked: Packaging Technical Team πŸ“… Published: 19 Aug 2026 ⏱️ Read Time: ~2 mins πŸ‘ Views: 5
⚑ Direct Answer & Key Takeaways

Understand blister packaging, thermoformed plastic clamshells, and modern 100% recyclable paperboard blister card alternatives for retail goods.

Comprehensive Guide & Technical Breakdown

Traditional blister packaging uses a pre-formed plastic bubble (PET or PVC) heat-sealed to a printed paperboard backing card. A clamshell is a one-piece hinged plastic blister that folds around a product and snaps shut.

### Environmental Challenges with Plastic Blisters:

  • Hard to separate plastic from paperboard for recycling.

  • "Wrap rage" β€” consumers struggle and need scissors to cut open thick heat-sealed clamshells.

### Modern 100% Recyclable Paperboard Alternatives:
1. All-Paperboard Blister Cards: Precision die-cut locking cards with integrated paperboard fitments that hold the product securely without plastic.
2. Moulded Pulp Blister Inserts: Contoured paper pulp cavities replacing plastic bubbles.
3. Heat-Sealable Cellulose Blisters: Bio-based transparent blisters made from FSC wood cellulose that can be recycled directly in standard paper recycling streams.

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