29 questions in Custom Packaging
What is a CAD dieline and what do the standard line colors (red, green, blue) mean?
A **CAD dieline** is the 2D technical vector drawing that acts as the blueprint for cutting and folding a box. Standard industr...
Read answer →What is the difference between internal, external, and score-to-score box dimensions?
When engineering custom packaging, three distinct dimensional benchmarks exist: ### 1. Internal Dimensions (Usable Cavity): - ...
Read answer →How do you design tamper-evident packaging for retail security and consumer safety?
**Tamper-evident packaging** incorporates structural features that provide undeniable, irreversible visual proof if a package h...
Read answer →What are custom die-cut hang tabs and euro slots for retail peg displays?
Retail merchandise displayed on hanging peg hooks requires **hang tabs** or **euro slots** integrated into the carton header: ...
Read answer →How do magnetic closures compare to ribbon ties on luxury gift boxes?
Both **magnetic closures** and **ribbon ties** elevate rigid gift packaging, but provide different user experiences: ### 1. Ma...
Read answer →What is a packaging mock-up (white sample / unprinted prototype) and why is it necessary?
A **white sample** (unprinted structural prototype) is an exact physical mockup of your custom box cut from the intended board ...
Read answer →How do you design custom advent calendar packaging with pop-open doors?
**Advent calendar packaging** is one of the most lucrative and complex seasonal packaging formats in retail: ### Structural En...
Read answer →What are custom box handles (plastic, die-cut card, woven cotton ribbon)?
Adding an integrated handle turns product packaging into its own self-contained carry bag: ### 1. Die-Cut Finger Handles (Inte...
Read answer →How do you calculate volumetric (dimensional) weight to reduce courier shipping costs?
Couriers charge shipping rates based on whichever is greater: **actual physical weight** or **volumetric (dimensional) weight**...
Read answer →What is right-sizing packaging and how does it eliminate void fill and damage?
**Right-sizing packaging** means engineering custom boxes tailored to the exact dimensions of your products, rather than using ...
Read answer →What are modular packaging systems and nested box sets for product ranges?
A **modular packaging system** standardizes box dimensions so different box sizes share mathematically proportional footprints ...
Read answer →How do you design child-resistant (CR) packaging boxes for regulated products?
**Child-resistant (CR) packaging** is designed to prevent children under 5 years old from opening hazardous or regulated conten...
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